Continuous Mixing Solutions
Food manufacturers face increasing demands for product consistency, production efficiency and reduced operating costs. At Sanso, we develop continuous mixing and processing systems for applications where traditional batch processes often struggle to deliver consistent results.
Our systems are particularly effective when processing products with challenging rheological properties, varying viscosities or complex ingredient combinations. By combining precise dosing, continuous mixing and controlled processing, we help manufacturers achieve reliable and repeatable product quality.
Suitable applications
Our technology is used in a wide variety of food production processes, including:
Bakery Products
- Bread dough
- Pastry dough
- Cookies and biscuits
- Energy bars
Our systems provide precise control over ingredient distribution, hydration and dough development, creating a more consistent production process.
Sauces and Dressings
- Ketchup
- Mustard
- Mayonnaise
- Salad dressings
- Marinades
Many of these products behave as non-Newtonian fluids and can be difficult to process consistently. Continuous mixing ensures uniform product quality throughout production.
Starched-Based Products
- Modified starches
- Native starches
- Functional starch ingredients
- Instant food products
Our systems enable efficient hydration and homogeneous mixing while maintaining precise process control.
Soups, Fillings and Prepared Foods
- Soup bases
- Ready-meal components
- Fillings
- Semi-solid food products
The modular design allows each system to be adapted to specific product requirements and production capacities.
Why Manufacturers Choose Continuous Processing
Compared to conventional batch production, continuous processing offers several advantages:
- More consistent product quality
- Reduced product variation
- Improved yield
- Lower energy consumption
- Better utilisation of production assets
- Reduced production footprint
- Scalable production capacity
- Reliable and repeatable processing results
Developed for Challenging Products
Many food products are easy to process. Our systems are designed for the products that are not.
Whether you are working with dough, starches, highly viscous mixtures, powder-liquid combinations or non-Newtonian products, we help create stable, efficient and repeatable production processes through continuous mixing and processing technology.
Customer Process and Collaboration
At Sanso, we understand that investing in a new production system is an important decision. That is why we work closely with our customers throughout the entire process, from initial testing to full-scale installation and long-term support.
We invite customers to our facility where they can test their own products in our systems. This allows us to validate performance, optimize process parameters and ensure that the solution meets the specific requirements of the production environment before any final investment decisions are made.
Once a system is approved, our team supports the full implementation process, including installation, commissioning and integration into existing production lines. Because each solution is modular and adapted to the customer’s setup, we ensure a smooth transition from testing to production.
After installation, we continue to support our customers with technical assistance, process optimization and on-site service when needed. In many cases, we also conduct annual visits to ensure optimal performance, provide maintenance support and share process knowledge with operators on site.
This collaborative approach ensures not only a successful installation, but also long-term reliability, high uptime and continuous improvement in production efficiency.